Materials & Process Engineer III

Application close date: Applications will be accepted on an ongoing basis until the requisition is closed.

At Blue Origin, we envision millions of people living and working in space for the benefit of Earth. We’re working to develop reusable, safe, and low-cost space vehicles and systems within a culture of safety, collaboration, and inclusion. Join our team of problem solvers as we add new chapters to the history of spaceflight!

This role supports the development and operations of New Glenn, a single-configuration, heavy-lift orbital launch vehicle capable of routinely carrying people and payloads to low-Earth orbit, geostationary transfer orbit, cislunar, and beyond. Its first stage is fully reusable, and the vehicle was designed from the beginning to be human-capable.

As part of a high functioning, cross-functional team, you will be responsible for the materials and processing (M&P) of all components (valves, regulators, actuators, EMAs, quick disconnects, umbilical panels, COPV’s, etc) for all hardware on the New Glenn rocket. This includes review and approval of drawings for both in house and off the shelf components as well as project work such as developing processes and characterizing material properties and allowables. You will be applying your experience in both metallic (e.g. casting, forming, extrusion, plating, corrosion, coating, brazing, anodization, welding, passivation) and non-metallic materials (e.g., O-rings, seals, bushings, lubricants), contributing greatly to our team as we mature this stage into a production vehicle.

Our best team members are flexible in constantly evolving environments, collaborative, detail oriented, and hard working. We are looking for someone to apply their technical expertise, and dedication to quality to positively impact safe human spaceflight! Passion for our mission and vision is required.

Candidates with higher levels of experience are welcome to apply!

Responsibilities include but are not limited to:

• Work with a cross-functional team on material selections, manufacturing processes, and suppliers to produce aerospace hardware.

• Review and approve drawings for conformance to the New Glenn Parts, Materials and Process Plan (ensuring proper selection and definition of materials and processes.

• Evaluate for fluid compatibility, cleanliness, oxygen compatibility and experience with different finishes/coatings.

• Own material characterization, allowables and help expand the current database of material properties.

• Support the development of processes culminating in the drawing definition of the process and inspection requirements.

• Provide technical support and disposition of nonconformance's from the application of material and/or process control requirements implementation.

• Experience with NDT types (RT, PT, UT, ET, etc)

Minimum Qualifications:

• Bachelor of Science in Material Science, Mechanical, Manufacturing, Chemical, Aerospace Engineering or relevant field from ABET accredited school.

• 5+ years experience with materials and processes used in the aerospace, or other relevant industry.

• Experience in materials and manufacturing process review and selection, development, and qualification for aerospace applications.

• Demonstrated experience developing and executing test plans for analysis and qualification of components, materials, and processes.

• Knowledge of industry standards for material data analysis (e.g. MMPDS, MAPTIS, CMH-17, etc.)

• Solid interpersonal and communication skills.

• Ability to learn, grow and tackle new challenges in a fast-paced environment

• Excellent attention to detail and task ownership, someone who demonstrates pride in all work and willingness to perform low-level tasks when needed.

• Ability to work harmoniously with cross-functional teams across large geographic distances.

Preferred Qualifications:

• Experience with polymer materials – determining properties and relevant testing (large plus for this team)

• Experience with metallic materials, high temperature alloys and non-metallic materials

• Experience with wear coatings

• Experience with aircraft, launch vehicle, spacecraft, or satellite development.

• Experience with materials in extreme environments (i.e., cryogenic temperatures, pure oxygen)

• Experience with a variety of metallic and nonmetallic material manufacturing technologies

• Experience with evaluating low cycle and high cycle fatigue performance of materials

• Experience running ambient, elevated temperature, and cryogenic thermomechanical testing.

• Experience with statistical analysis for the preparation of design allowables.

• Experience working with product lifecycle management (PLM) software, including release and approval processes

Base Pay Range for:

WA applicants is $121,023.00 - $169,432.20

Other site ranges may differ

Culture Statement Don’t meet all desired requirements? Studies have shown that some people are less likely to apply to jobs unless they meet every single desired qualification. At Blue Origin, we are dedicated to building an authentic workplace, so if you’re excited about this role but your past experience doesn’t align perfectly with every desired qualification in the job description, we encourage you to apply anyway. You may be just the right candidate for this or other roles.

Export Control Regulations Applicants for employment at Blue Origin must be a U.S. citizen or national, U.S. permanent resident (i.e. current Green Card holder), or lawfully admitted into the U.S. as a refugee or granted asylum.

Background Check

• Required for all positions: Blue’s Standard Background Check

• Required for Certain Job Profiles: Defense Biometric Identification System (DBIDS) background check if at any time the role requires one to be on a military installation

• Required for Certain Job Profiles: Drivers who operate Commercial Motor Vehicles with a Gross Vehicle Weight (GVW), Gross Vehicle Weight Rating (GVWR) or combination of power unit and trailer that meets or exceeds 10,001 lbs. and/or transports placardable amounts of hazardous materials by ground in any vehicle on a public road while in commerce, may be subject to additional Federal Motor Carrier Safety Regulations including: Driver Qualification Files, Medical Certification (obtained before onboarding), Road Test, Hours of Service, Drug and Alcohol Testing, vehicle inspection requirements, CDL requirements (if applicable) and hazardous materials transportation/shipping training.

• Required for certain Job Profiles: Ability to obtain and maintain Merchant Mariner Credential, which includes pre-employment and random drug testing as well as DOT physical

Benefits

• Benefits include: Medical, dental, vision, basic and supplemental life insurance, paid parental leave, short and long-term disability, 401(k) with a company match of up to 5%, and an Education Support Program.

• Stock Options for all regular employees (working at least 20 hours/week)

• Paid Time Off: Up to four (4) weeks per year based on weekly scheduled hours, and up to 14 company-paid holidays.

• Dependent on role type and job level, employees may be eligible for benefits and bonuses based on the company's intent to reward individual contributions and enable them to share in the company's results, or other factors at the company's sole discretion. Bonus amounts and eligibility are not guaranteed and subject to change and cancellation. Please check with your recruiter for more details.

Equal Employment Opportunity Blue Origin is proud to be an Equal Opportunity/Affirmative Action Employer and is committed to attracting, retaining, and developing a highly qualified and dedicated work force. Blue Origin hires and promotes people on the basis of their qualifications, performance, and abilities. We support the establishment and maintenance of a workplace that fosters trust, equality, and teamwork. We provide all qualified applicants for employment and employees with equal opportunities for hire, promotion, and other terms and conditions of employment, regardless of their race, color, religion, sex, sexual orientation, gender identity, national origin/ethnicity, age, physical or mental disability, genetic factors, military/veteran status, or any other status or characteristic protected by federal, state, and/or local law. Blue Origin will consider for employment qualified applicants with criminal histories in a manner consistent with applicable federal, state, and local laws, including the Washington Fair Chance Act, the California Fair Chance Act, the Los Angeles Fair Chance in Hiring Ordinance, and other applicable laws. For more information on “Know Your Rights,” please see here.

Affirmative Action and Disability Accommodation Applicants wishing to receive information on Blue Origin’s Affirmative Action Plans, or applicants requiring a reasonable accommodation in order to participate in the application and/or interview process, please contact us at EEOCompliance@blueorigin.com. Please note this is a publicly managed inbox. Please do not include any personal medical information in your request.